TianGong Life Cycle Inventory
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Data set: Wet steaming cotton dyeing and finishing ; printing and dyeing cotton ; mercerization (01.00.005)

Full name
Wet steaming cotton dyeing and finishing ; printing and dyeing cotton ; mercerization
Location
SZ-JS-CN
Reference year
2012
Valid until
Reference flow(s)
Type
Unit process, single operation
Parameterized?
no
LCIA results included?
no
Category
Materials production / Other materials
Synonyms
Use advice for data set
When utilizing this LCA data, users must pay close attention to the energy allocation amongst various processing stages in the dyeing and finishing of cotton fabrics. The reported coal consumption ratio for steam and conduction oil boilers should be accounted for in the use of coal as an energy source. Additionally, it is crucial to consider that this data is based on specific operations of a survey enterprise located in Changshu, within the Yangtze River Delta Economic Zone in Jiangsu Province. Users must consider regional energy mix and technology levels, and, if needed, adjust the data to reflect local or specific production conditions. Recycling and end-of-life scenarios are not included in this data set, and users need to handle these aspects separately as per their LCA study requirements.
Data set use approval
General comment
"Mercerization" is a treatment in the printing and dyeing process aimed at applying a silk finishing agent to the fabric's surface, giving it a bright and silky luster. This process typically involves applying the silk finishing agent to the fabric after the printing or dyeing is complete, followed by curing through heating or other means to achieve a smooth and glossy surface.
LCI Method Principle
LCI Method Approaches
No records found.
Completeness of product model
No statement
Reviews
  • Dependent internal review by
License and access conditions
Copyright
no
License type
Free of charge for all users and uses
Owner of data set
Tiangong LCI Data Working Group
Technical purpose
This industrial process involves the wet steaming cotton dyeing and finishing method used in the textile industry, specifically for printing and dyeing cotton fabrics with mercerization. Mercerization enhances the luster, strength, and dye affinity of cotton. Coal is used in steam and conduction oil boilers to produce steam and maintain high operating temperatures, essential for various stages of textile processing, including scouring, bleaching, mercerizing, raising, width washing, stentering, and pad-dyeing. Steam is utilized for drying the fabric after each of the processes mentioned, with two drying steps for pad-dyeing and one for all other stages. The process is designed to efficiently allocate steam usage among different stages according to the proportion of 2:1:1:1:1:2 based on the assumption that each drying cylinder consumes an equal amount of steam.
Input Products
No records found.
Co-Products
No records found.
Data set version
01.00.005
Time stamp (last saved)
2024-01-10T15:15:24+08:00
Data set format
Compliance systems
No records found.
Tag
Registered in
Process is not registered in any registry
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