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Process Data set: Aluminum electrolytic capacitor production ; Aluminum electrolytic capacitor (25V 4700uf) (en) en zh

Key Data Set Information
Location NT-JS-CN
Reference year 2020
Name
Aluminum electrolytic capacitor production ; Aluminum electrolytic capacitor (25V 4700uf)
Use advice for data set When utilizing this data set, users should pay attention to the following methodological guidelines: consider the inclusion of production waste treatment not covered by the provided data, include adjustments for environmental impact underestimation due to estimated LCI data for certain chemicals, and ensure the calculation of additional energy and raw material inputs for satisfying various reaction conditions. Additionally, consider the potential environmental risk due to side reactions and subsequent treatment processes. Note that the missing LCI data may lead to a certain degree of underestimation of environmental impacts in actual industrial production, and due to the limited quantities involved, the overall effect on the LCA results is deemed not significant.
Technical purpose of product or process This industrial process data pertains to the production of aluminum electrolytic capacitors, specifically a 25V 4700uf model. Aluminum electrolytic capacitors are used as passive components in electronic circuits to store electrical charge, commonly found in power supply units, consumer electronics, automotive electronics, and communication devices. They may be utilized in situations requiring large capacitance values and relatively high voltage ratings.
Classification
Class name : Hierarchy level
  • ILCD: Materials production / Metals and semimetals
General comment on data set This industrial process data pertains to the production of aluminum electrolytic capacitors, specifically a 25V 4700uf model. Aluminum electrolytic capacitors are used as passive components in electronic circuits to store electrical charge, commonly found in power supply units, consumer electronics, automotive electronics, and communication devices. They may be utilized in situations requiring large capacitance values and relatively high voltage ratings.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Time representativeness
Time representativeness description Data from research conducted in 2020
Technological representativeness
Flow diagram(s) or picture(s)
  • JHAmbyQwQoxdAXxEj9GctjhMnnb.png Image
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles The foreground data are from an AECs’ manufacturer and its supplier. The data about the product family and manufacturing processes of capacitor fabrication are from the AECs’ manufacturer in Nantong, Jiangsu, China. The reference year of capacitor fabrication is 2021. Furthermore, through the investigation of the manufacturer’s upstream supplier, the original data of manufacturing processes of blank foil fabrication (anode and cathode), formed foil fabrication, and cathode etched foil fabrication are obtained. The reference year of blank foil fabrication, formed foil fabrication, and cathode etched foil fabrication is 2020. The background data of the substance flows (i.e., aluminum ingots, separator paper, electricity, water) from the primary industries are acquired from the Gabi software (version 10.0.0.71). The LCI data about specialized treating processes of production waste, including capacitors (waste), aluminum scraps, paper scraps, and sludge, are ignored. In the electrolyte, the complete composition of the electrolyte is 69% main solvent (1,4-butyrolactone), 26% auxiliary solvent (ammonium tetramethyl succinate), and 5% solute (water). The electrolyte here is assumed to consist of 95% of the main solvent and 5% solutes to simplify the analysis of environmental impacts due to the missing LCI data. The inaccessible LCI data about 1,4-butyrolactone, ammonium citrate, ammonium pentaborate, NH4H2PO4, and HBO3 are estimated according to chemical equations of the existing substance flows (reactants) in Gabi software. This will underestimate the environmental impact of these substances in actual industrial production to a certain extent. Besides, many chemical reactions need to satisfy various reaction conditions such as pressure, temperature, and catalyst, which will lead to the extra input of energy and raw materials and increase the risk of environmental pollution. If there are side reactions for the desired chemical reaction, it will not only affect the yield of the targeted product of the reaction but also need a suitable subsequent treatment process to separate and purify the product. Due to the limited consumption of these five materials, their influence on the final assessment result is not significant.
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-04-30T20:23:58+08:00
Publication and ownership
UUID aa36e44a-7165-4fb1-b6eb-412b9b66c7ba
Date of last revision 2024-05-13T14:41:13.230908+08:00
Data set version 01.00.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=aa36e44a-7165-4fb1-b6eb-412b9b66c7ba&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow Energy carriers and technologies / Electricity 12507.300000000001 MJ12507.300000000001 MJ
Product flow
Materials production / Metals and semimetals 342.88 kg342.88 kg
General comment Al ingots (anode) ; Al smelting preparation (anode)
Product flow
Materials production / Metals and semimetals 182.02 kg182.02 kg
General comment Al ingots (cathode)
Elementary flow
Resources / Resources from ground / Non-renewable element resources from ground 25.31 kg25.31 kg
General comment Lead from assembly (including sleeving)
Product flow
Systems / Packaging 612.27 kg612.27 kg
General comment case from assembly (including sleeving)
Product flow
Materials production / Inorganic chemicals 166.24 kg166.24 kg
General comment Sealing cover from assembly (including sleeving)
Product flow
Systems / Textiles, furnitures and other interiors 35.8 kg35.8 kg
General comment sleeve from assembly (including sleeving)
Product flow
Materials production / Metals and semimetals 25.31 kg25.31 kg
General comment tab from winding ; 绕组接线片
Product flow
Materials production / Plastics 2.7 kg2.7 kg
General comment tape from winding
Product flow
Materials production / Paper and cardboards 102.46 kg102.46 kg
General comment Separator paper coil
Product flow
Materials production / Water 87996.54 kg87996.54 kg
General comment deionized water
Product flow
Materials production / Other mineralic materials 49376.39 kg49376.39 kg
General comment tape water
Product flow
Materials production / Inorganic chemicals 312.13 kg312.13 kg
General comment Electrolyte (soak); The complete composition of electrolyte is 69% main solvent (1,4-butyrolactone), 26% auxiliary solvent (ammonium tetramethylsuccinate), and 5% solute (water). The electrolyte here is assumed to consist of 95% the main solvent and 5% solutes to simplify the analysis of environmental impacts.
Product flow Materials production / Inorganic chemicals 92.38 m392.38 m3
Product flow
Emissions / Inorganic covalent compounds 16.79 kg16.79 kg
General comment perboric acid; HBO3; 过硼酸
Product flow
Materials production / Inorganic chemicals 126.39 kg126.39 kg
General comment HCl (31%)
Elementary flow
Resources / Resources from air / Renewable element resources from air 0.65 kg0.65 kg
General comment N2 gas (final annealing)
Product flow
Materials production / Inorganic chemicals 142.42 kg142.42 kg
General comment NaOH (30%)
Product flow
Materials production / Inorganic chemicals 1.48 kg1.48 kg
General comment Ammonium nitrate; 硝酸氢铵
Product flow
Materials production / Inorganic chemicals 37.92 kg37.92 kg
General comment HNO3 (98%)
Product flow
Materials production / Organic chemicals 12.56 kg12.56 kg
General comment rolling oil (cold rolling)
Product flow
Materials production / Inorganic chemicals 32.33 m332.33 m3
General comment Ammonium citrate (formation process); 柠檬酸铵
Product flow
Emissions / Inorganic covalent compounds 8.87 kg8.87 kg
General comment Ammonium pentaborate (formation process); 五硼酸铵
Elementary flow
Resources / Resources from air / Renewable element resources from air 0.094 kBq0.094 kBq
General comment Ar gas (Al smelting preparation)

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Emissions / Inorganic covalent compounds 11.9 kg11.9 kg
General comment Aluminium phosphate (AlPO4) (production of anode formed foil); The environmental impacts from the production stage are all allocated to the capacitors. The by-product AlPO4 in production of anode formed foil is taken as an economical treatment method to address the production waste because of the limited amount and the simplified analysis.
Product flow
Materials production / Metals and semimetals 42.25 m342.25 m3
General comment Al scraps; The environmental impacts on the specialized recycling processing of the flows are ignored.
Waste flow
Wastes / Production residues 0.062 kg0.062 kg
General comment Scraps of separator paper; The environmental impacts on the specialized recycling processing of the flows are ignored.
Product flow
Energy carriers and technologies / Crude oil based fuels 11.198 kg11.198 kg
General comment sludge (Sewage treatment); The environmental impacts on the specialized landfill of the sludge are ignored.
Waste flow
Wastes / Waste water 75086.97 m375086.97 m3
General comment wastewater
Product flow
Emissions / Other substance type 0.028 kg0.028 kg
General comment total phosphorous (TP) (production of anode formed foil); 总磷 (污染物);
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.126 kg0.126 kg
General comment total nitrogen (TN); 总氮 (污染物)
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 1.057 kg1.057 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 3.215 kg3.215 kg
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 0.403 kg0.403 kg
General comment Biochemical Oxygen Demand (BOD) (Production of Al blank foil); 生化需氧量 (水体污染物)
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.334 kg0.334 kg
General comment Ammonia nitrogen (NH3-N)
Product flow
Emissions / Other substance type 0.194 kg0.194 kg
General comment dust (Al smelting preparation)
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 0.621 kg0.621 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 0.067 kg0.067 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 0.077 kg0.077 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 0.07 kg0.07 kg
Product flow
Materials production / Metals and semimetals 10000.0 Item(s)10000.0 Item(s)
General comment aluminum electrolytic capacitors (qualified) (10000 pcs)
Waste flow
Wastes / Production residues 6281.67 Item(s)6281.67 Item(s)
General comment aluminum electrolytic capacitors (waste) ; The environmental impacts on the specialized recycling processing of the flows are ignored.