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Process Data set: Aluminum alloy profile production ; virgin aluminum alloy extruded profiles ; extrusion ; virgin aluminum ingots (en) en zh

Key Data Set Information
Location CN
Reference year 2008
Name
Aluminum alloy profile production ; virgin aluminum alloy extruded profiles ; extrusion ; virgin aluminum ingots
Use advice for data set When utilizing this data set for Life Cycle Assessment (LCA), ensure to consider the production route of the aluminum alloy extrusion, which is divided into two parts: 85% originating from the remelting of virgin aluminum ingots and 15% from aluminum alloy rods. Reference statistical data from the Nonferrous Metals Industry Yearbook and use it as the primary source. For non-statistical process data, refer to publicly available literature, research on production processes and technical indicators from typical companies. Estimate related data of bauxite mining, which is linked to aluminum production, using environmental emission data from the mining database within the Umberto 4.0 material flow analysis software. The system boundary for the aluminum alloy extrusion production process should include melting/casting, preheating, extruding, heat treatment, and remelting of process scrap. Due to data availability limitations, the construction, maintenance of aluminum plants, and production and maintenance of smelting furnaces, and other production equipment are not included within the system scope.
Technical purpose of product or process The production process of virgin aluminum alloy extruded profiles is used in various industrial and construction applications. The material produced in this process specifically involves extruding virgin aluminum ingots into profiles. These profiles are utilized in manufacturing components such as window frames, door frames, structural elements for buildings, and parts for the automotive and aerospace industries. The majority of the process begins with the melting of virgin aluminum ingots, while a minor part starts from aluminum alloy rods.
Classification
Class name : Hierarchy level
  • ILCD: Materials production / Metals and semimetals
General comment on data set Aluminum Alloy Extrusion Production (from ingots to aluminum alloy extrusions)
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Time representativeness
Time representativeness description Year of publication
Technological representativeness
Flow diagram(s) or picture(s)
  • NsxcbVA0yodVyAxGCl9chfA5nyc.png Image
LCI method and allocation
Type of data set Partly terminated system
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles The production process of aluminum alloy extrusion is divided into two parts proportionally, with 85% starting from remelting of primary aluminum ingots and the remaining 15% from aluminum alloy rods.All relevant data are based on the statistical data in the Non-ferrous Metals Industry Yearbook as the main reference. For some non-statistical process data, they come from published literature and research on production processes and technical indexes of typical enterprises. Since the data on ore mining related to aluminum production in China are still not perfect, the data on bauxite mining are estimated by referring to the environmental emission data in the ore mining database of the material flow analysis software Umberto 4.0.
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
???common.completenessOtherProblemField??? System boundaries include casting, preheating, extrusion, heat treatment, and remelting of process waste. Due to the limitations of available data, the construction, maintenance, and production equipment such as smelting furnaces for aluminum enterprises are not included in the system scope.
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-04-30T20:23:58+08:00
Publication and ownership
UUID 2af0ce82-7762-4034-b762-bee72f54d77e
Date of last revision 2024-05-13T14:41:53.557218+08:00
Data set version 01.00.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=2af0ce82-7762-4034-b762-bee72f54d77e&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Energy carriers and technologies / Electricity 4464.0 MJ4464.0 MJ
General comment
Elementary flow
Resources / Resources from ground / Non-renewable energy resources from ground 12.2 MJ12.2 MJ
General comment 原煤
Product flow
Materials production / Other mineralic materials 51.1 kg51.1 kg
General comment 天然气,未指明
Product flow Energy carriers and technologies / Hard coal based fuels 666.0 m3666.0 m3

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 1630.0 kg1630.0 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 2.78 kg2.78 kg
Product flow Materials production / Metals and semimetals 1000.0 kg1000.0 kg