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Process Data set: cathode copper production;cathode copper;Pyrometallurgy;copper ore (en) en zh

Key Data Set Information
Location CN
Geographical representativeness description Central of China
Reference year 2009
Name
cathode copper production;cathode copper;Pyrometallurgy;copper ore
Use advice for data set Users of this LCA data set should ensure they apply the data to processes and products where fire-refined cathode copper is relevant. The data reflects an average ore grade sourced from 2009 to 2013 and may require updating to reflect current mining conditions. Special attention should be given to the methodological alignment when integrating this data into broader environmental impact assessments. Specifically, users should consider the technological applicability and potential variances in regional mining practices, as well as closely adhere to the CML methodology for characterizing pollution emissions. The data set corresponds to the functional unit of 1 ton of cathode copper production and must be scaled appropriately for different applications.
Technical purpose of product or process Cathode copper obtained through this industrial process is primarily used for electrical wiring, roofing, plumbing, and industrial machinery. It serves as a key raw material in electrical engineering, construction, transport manufacturing, and other heavy industries, due to its high electrical conductivity and durability. Given that the copper was obtained by pyrometallurgy and hydrometallurgy from ore averages in China between 2009 and 2013, this cathode copper suits large-scale applications where high purity and quality are essential.
Classification
Class name : Hierarchy level
  • ILCD: Materials production / Metals and semimetals
General comment on data set Cathode copper obtained through this industrial process is primarily used for electrical wiring, roofing, plumbing, and industrial machinery. It serves as a key raw material in electrical engineering, construction, transport manufacturing, and other heavy industries, due to its high electrical conductivity and durability. Given that the copper was obtained by pyrometallurgy and hydrometallurgy from ore averages in China between 2009 and 2013, this cathode copper suits large-scale applications where high purity and quality are essential.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Functional Unit the functional unit was defined as the production of 1 ton of cathode copper.
Time representativeness
Data set valid until 2013
Time representativeness description The ore grade of fire refining process is the average level of the Chinese underground and open-pit mining from 2009 to 2013,
Technological representativeness
Technology description including background system Heap leaching system from the ore mining stage, through crushing, heap leching, extraction, to the electrowinning stage for produce cathode copper (Fig. 1). After an open-pit mining process, the mined copper ores were trucked to the fine ore bin crushing into uniform-sized particles, followed by a sieving process. The ores filtered by sieve with a diameter of 40 mm were belted to the heap leaching field for acid leaching. The leachate was then pumped into a solvent extraction tank for extraction and stripping, and the raffinate was pumped back to the heap leaching stage for recycling. Copper is ultimately deposited on the cathode through electrowinning.Mining&Beneficiation-Transportation-Flash Smelting-Converting-Fire Refining-Electrolytic Refining
Flow diagram(s) or picture(s)
  • Jo5obtpYnotrqwxd6XRcjht5np6.png Image
LCI method and allocation
Type of data set Unit process, single operation
LCI Method Principle Attributional
Deviation from LCI method principle / explanations None
LCI method approaches
  • Allocation - mass
Deviations from LCI method approaches / explanations The characterization factors related to pollution emission were derived from CML methodology
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles The ore grade of fire refining process is the average level of the Chinese underground and open-pit mining from 2009 to 2013, and what was more, the real situation of ore grade in hydrometallurgical methods is taken into account[14]. Other data that were not available from the actual plant were sourced frompublished literature or calculated by mass balance, for instance,
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-05-09T20:50:48+08:00
Publication and ownership
UUID 084b5b59-c7f8-4eb3-ae1a-5ebc1ab64a08
Date of last revision 2024-05-13T14:52:52.466970+08:00
Data set version 01.00.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=084b5b59-c7f8-4eb3-ae1a-5ebc1ab64a08&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Inorganic chemicals 1280.0 kg1280.0 kg
General comment Coal
Elementary flow
Resources / Resources from ground / Non-renewable energy resources from ground 354.0 MJ354.0 MJ
General comment Crude oil
Elementary flow
Resources / Resources from ground / Non-renewable energy resources from ground 105.0 MJ105.0 MJ
General comment Natural gas
Product flow Materials production / Raw materials 23.9 kg23.9 kg
Product flow Materials production / Organic chemicals 0.0 kg0.0 kg
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 0.0 kg0.0 kg
General comment Bauxite
Product flow Materials production / Organic chemicals 0.1 kg0.1 kg
Elementary flow Resources / Resources from ground / Non-renewable material resources from ground 130.0 kg130.0 kg
Product flow Materials production / Other materials 0.025 kg0.025 kg
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 79.0 kg79.0 kg
General comment Clay
Product flow
Materials production / Inorganic chemicals 181000.0 kg181000.0 kg
General comment Copper ore
Product flow Materials production / Inorganic chemicals 95.5 kg95.5 kg
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 0.912 kg0.912 kg
General comment Dolomite
Elementary flow
Resources / Resources from water / Renewable material resources from water 98.2 m398.2 m3
General comment Fresh water
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 204.0 kg204.0 kg
General comment Gravel
Product flow Materials production / Other mineralic materials 87.5 kg87.5 kg
Product flow
Materials production / Other mineralic materials 495.0 kg495.0 kg
General comment Limestone
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 5.0 kg5.0 kg
General comment Magnesite brick
Product flow
Materials production / Inorganic chemicals 735.0 kg735.0 kg
General comment Oxygen
Product flow
Materials production / Organic chemicals 4.48 kg4.48 kg
General comment Pine oil
Product flow Materials production / Inorganic chemicals 2.99 kg2.99 kg
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 11.9 kg11.9 kg
General comment Sodium sulfate
Product flow Materials production / Organic chemicals 0.035 kg0.035 kg
Product flow Materials production / Organic chemicals 13.7 kg13.7 kg

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow Materials production / Metals and semimetals 1000.0 kg1000.0 kg