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Process Data set: Glyphosate production ; Glycine process (en) en zh

Key Data Set Information
Location CN
Geographical representativeness description Four out of the ten enterprises we consulted are publicly listed glyphosate manufacturers. Their total manufacturing capacity accounts for about 30% of China’s overall glyphosate capacity. The remaining are six intermediate producers, including two chloroacetic acid manufacturers, two glycine manufacturers, and two iminodiacetonitrile manufacturers. In 2012, we further communicated with a leading producer of the ethanolamine series from ethylene oxide and ammonia in China.
Reference year 2007
Name
Glyphosate production ; Glycine process
Use advice for data set The Life Cycle Assessment data for the glycine process of glyphosate production should carefully consider the material consumption specific to the investigated enterprises, which are leading in capacity and technology. Users should account for regional production differences and incorporate specific data regarding the recovery of methylchloride critical to the process. The information should be updated to reflect advancing technologies and current manufacturing practices.
Technical purpose of product or process Glyphosate produced through the glycine process is widely used as a broad-spectrum systemic herbicide to kill weeds, especially annual broadleaf weeds and grasses that compete with crops. It is utilized in agriculture, horticulture, and silviculture, as well as garden maintenance (including home use).
Classification
Class name : Hierarchy level
  • ILCD: Materials production / Organic chemicals
General comment on data set For the glycine process, the glycine-to-glyphosate conversion, as the main production process, usually takes place by one enterprise. The intermediates, chloroacetic acid and glycine, are generally produced by different enterprises. The glycine-toglyphosate part has a characteristic of an “one-pot” reaction. First, paraformaldehyde undergoes depolymerization catalyzed by triethylamine in anhydrous methanol. Second, it reacts with glycine and dimethylphosphonate (DMPP) via the Mannich reaction in the same solution. Third, concentrated aqueous hydrochloric acid (31%) is added and heated to reflux, thus the glyphosate is formed. Recovery of methylchloride is very important for the glycine process. The glycine process has two sources of methylchloride byproduct. One is from the synthesis of DMPP by reaction of PCl3 with anhydrous methanol via the Arbuzov reaction. The second is from the acidic hydrolysis of the Mannich reaction intermediates.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Functional Unit producing 1000 kg glyphosate
Time representativeness
Data set valid until 2009
Time representativeness description The data on material consumption adopted in the article are based on the authors’ earlier studies. We also consulted ten enterprises in China between 2007 and 2009. They are leading producers of glyphosate and its intermediates both in capacity and state-of-the-art technology.
Technological representativeness
Flow diagram(s) or picture(s)
  • QoEIb92Moo6y0Ex0AC3cpu3anBd.png Image
LCI method and allocation
Type of data set LCI result
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Sampling procedure Four out of the ten enterprises we consulted are publicly listed glyphosate manufacturers. Their total manufacturing capacity accounts for about 30% of China’s overall glyphosate capacity. The remaining are six intermediate producers, including two chloroacetic acid manufacturers, two glycine manufacturers, and two iminodiacetonitrile manufacturers. In 2012, we further communicated with a leading producer of the ethanolamine series from ethylene oxide and ammonia in China.
Completeness
Completeness of product model No statement
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Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2023-12-18T17:31:02+08:00
Publication and ownership
UUID 03b5e45c-217e-4fbd-aedf-c58994f152e5
Date of last revision 2024-05-13T15:05:15.568247+08:00
Data set version 01.00.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=03b5e45c-217e-4fbd-aedf-c58994f152e5&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Raw materials 1200.0 kg1200.0 kg
General comment Et3N
Product flow
Materials production / Inorganic chemicals 850.0 kg850.0 kg
General comment NaOH,aq.30%
Product flow
Materials production / Inorganic chemicals 3250.0 kg3250.0 kg
General comment HCl,aq.30%
Product flow
Materials production / Raw materials 550.0 kg550.0 kg
General comment CH3OH
Product flow
Materials production / Raw materials 482.0 kg482.0 kg
General comment (HCHO)n
Product flow
Materials production / Raw materials 1071.0 kg1071.0 kg
General comment CH3OH
Product flow
Materials production / Inorganic chemicals 1219.0 kg1219.0 kg
General comment Cl2
Elementary flow
Resources / Resources from ground / Non-renewable element resources from ground 330.0 kg330.0 kg
General comment P
Product flow
Materials production / Raw materials 2000.0 kg2000.0 kg
General comment CH3OH
Product flow
Materials production / Raw materials 58.0 kg58.0 kg
General comment (CH2)6N4
Product flow
Materials production / Inorganic chemicals 292.0 kg292.0 kg
General comment NH3
Product flow
Materials production / Inorganic chemicals 736.0 kg736.0 kg
General comment Cl2
Product flow
Materials production / Organic chemicals 49.0 kg49.0 kg
General comment Ac2O
Product flow
Materials production / Organic chemicals 514.0 kg514.0 kg
General comment This

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Organic chemicals 1000.0 kg1000.0 kg
General comment PMG
Product flow
Materials production / Raw materials 500.0 kg500.0 kg
General comment CH3(OCH3)2, output
Product flow
Materials production / Raw materials 1000.0 kg1000.0 kg
General comment CH3Cl, output
Elementary flow
Emissions / Emissions to water / Emissions to fresh water 2887.0 m32887.0 m3
General comment H2O, wastewater
Waste flow
Wastes 256.0 kg256.0 kg
General comment Others, waste
Waste flow
Wastes / Other waste 372.0 kg372.0 kg
General comment NaCl, waste
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 66.5 kg66.5 kg
General comment HCl, exhaust gas
Waste flow
Wastes 284.0 kg284.0 kg
General comment DMPP related waste
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 93.0 kg93.0 kg
General comment CH3OH, waste
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 115.0 kg115.0 kg
General comment HCHO, waste
Waste flow
Wastes 150.0 kg150.0 kg
General comment Glycine realted (Including unreacted glycine, N-methylglycine, CH2(NHCH2COOH)2,etc) waste
Waste flow
Wastes / Other waste 40.0 kg40.0 kg
General comment Et3N, waste
Product flow
Materials production / Raw materials 1160.0 kg1160.0 kg
General comment Et3N, recycled
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 720.0 kg720.0 kg
General comment HCl(g)
Product flow
Materials production / Raw materials 556.0 kg556.0 kg
General comment CH3Cl, output
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 137.0 kg137.0 kg
General comment CH3OH, waste
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 48.0 kg48.0 kg
General comment P, waste
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 128.0 kg128.0 kg
General comment Chlorine off gas
Waste flow
Wastes 316.0 kg316.0 kg
General comment Others, waste
Waste flow
Wastes / Other waste 58.0 kg58.0 kg
General comment (CH2)6N4, waste
Waste flow
Wastes / Other waste 104.0 kg104.0 kg
General comment IDA, waste
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 175.0 kg175.0 kg
General comment CH3OH, waste
Product flow
Materials production / Raw materials 460.0 kg460.0 kg
General comment NH4Cl, output
Product flow
Materials production / Raw materials 1825.0 kg1825.0 kg
General comment CH3OH, recycled
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 330.0 kg330.0 kg
General comment HCl(g), exhaust gas
Waste flow
Wastes 82.0 kg82.0 kg
General comment Dichloroacetic acid, Trichloroacetic acid waste