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过程 数据集: 聚合物杂化铝电解质电容器 (PHAEC) 生产 ; 聚合物杂化铝电解质电容器 (PHAEC) >2cm ; ; 原生铝锭 (zh) en zh

关键数据集信息
位置 CN
参考年 2022
名字
聚合物杂化铝电解质电容器 (PHAEC) 生产 ; 聚合物杂化铝电解质电容器 (PHAEC) >2cm ; ; 原生铝锭
数据集使用建议 使用PHAEC生产的LCA数据时,请考虑数据集的参考年份(2016年)和来源(Gabi数据库版本10.6.1.35),以确保环境影响评估的准确性。仅将详细的生命周期清单(LCI)数据整合应用于PHAEC制造,并考虑与LAECs相比在制造过程中使用的额外成型溶液。特别注意导电聚合物(PEDOT、PEDOT:PSS)的引入,并在PHAECs的阴极箔LCI数据不可用时,使用来自PAECs的类似工艺调整制造LCI。对于终生阶段的考虑,使用提供的分析和计算来全面评估环境影响。
产品或过程的技术目的 聚合物杂化铝电解质电容器(PHAECs)旨在用于高性能电子应用,其中固态聚合物和液态电解质的结合为电容器组件提供了改进的使用寿命和稳定性。它们通常用于电源电路、能量储存系统和需要可靠和长寿命电容器的电子设备(电容器大于2厘米)。
分类
类名 : 层次结构级别
  • ILCD: Materials production / Metals and semimetals
关于数据集的一般性意见 The manufacturing stage of the AECs is divided into several sub-stages in this study based on the actual fabrication segmentation in the AEC industry. First, the high-purity aluminum ingots will be smelt, cast, rolled, and annealed into the aluminum foil with a thickness of about 10–100 μm. Then, anode foil and cathode foil for the AECs will be fabricated, respectively. The same manufacturing processes are applied toward anode foil in three types of AECs. The aluminum blank foil will be etched by the weak acids to increase the superficial area of the foil, and the electrochemical reaction can further form the dielectric (Al2O3). But cathode foil of three types of AECs varies in structure and manufacturing processes due to the differences in electrolytes. The cathode foil of LAECs is made by the etched process, while the cathode foil of PAEC is made by the carbon coating process after the etched process. In PHAECs, when liquid-state electrolyte and solid-state polymer are used simultaneously, the carbon-coated cathode aluminum foil of the PAECs is also replaced by the aluminum foil with TiO2 film to overcome the potential problems on capacitor cycling life. After obtaining the anode and cathode foil, the AECs can be manufactured, assembled, and packed. Besides, there are some differences in the AEC fabrication sub-stage. The specific processes of the three types of AECs are shown in Fig. 2. In detail, the differences in manufacturing processes among the three types of AECs are mainly due to the change of repair conditions of the capacitor dielectric (Al2O3 film) and the introduction of conductive polymer. On the one hand, PAECs and PHAECs cannot use the electrolyte to repair the dielectric layer in the aging process like LAECs, so an additional forming solution is required to perform forming process, which adds extra manufacturing steps. On the other hand, the conductive polymer needs to be effectively introduced into the middle of anode and cathode foils. The conductive polymer (PEDOT) in PAECs is formed by the polymerization reaction of EDOT and oxidizing agents in the capacitor manufacturing process, while the conductive polymer (PEDOT:PSS) in PHAEC is introduced into the capacitors by the dispersive solution. The collected inventory data of LAECs, PAECs, and PHAECs by the FU are summarized in Table 2. The details of the inventory data are available in Sheets 5–7 of Supporting Info B.
版权
数据集的所有者
参考定量
参考流
时间代表性
时间代表性描述 文献发表于2022-11-15,文献中 The reference year of the elementary data (alumminum ingots, separator paper, tansport, electricity, and water) is around 2016 and qcruired from the Gabi database (Version: 10.6.1.35)
技术代表性
技术说明,包括后台系统 The manufacturing stage of the AECs is divided into several sub-stages in this study based on the actual fabrication segmentation in the AEC industry. First, the high-purity aluminum ingots will be smelt, cast, rolled, and annealed into the aluminum foil with a thickness of about 10–100 μm. Then, anode foil and cathode foil for the AECs will be fabricated, respectively. The same manufacturing processes are applied toward anode foil in three types of AECs. The aluminum blank foil will be etched by the weak acids to increase the superficial area of the foil, and the electrochemical reaction can further form the dielectric (Al2O3). But cathode foil of three types of AECs varies in structure and manufacturing processes due to the differences in electrolytes. The cathode foil of LAECs is made by the etched process, while the cathode foil of PAEC is made by the carbon coating process after the etched process. In PHAECs, when liquid-state electrolyte and solid-state polymer are used simultaneously, the carbon-coated cathode aluminum foil of the PAECs is also replaced by the aluminum foil with TiO2 film to overcome the potential problems on capacitor cycling life. After obtaining the anode and cathode foil, the AECs can be manufactured, assembled, and packed. Besides, there are some differences in the AEC fabrication sub-stage. The specific processes of the three types of AECs are shown in Fig. 2. In detail, the differences in manufacturing processes among the three types of AECs are mainly due to the change of repair conditions of the capacitor dielectric (Al2O3 film) and the introduction of conductive polymer. On the one hand, PAECs and PHAECs cannot use the electrolyte to repair the dielectric layer in the aging process like LAECs, so an additional forming solution is required to perform forming process, which adds extra manufacturing steps. On the other hand, the conductive polymer needs to be effectively introduced into the middle of anode and cathode foils. The conductive polymer (PEDOT) in PAECs is formed by the polymerization reaction of EDOT and oxidizing agents in the capacitor manufacturing process, while the conductive polymer (PEDOT:PSS) in PHAEC is introduced into the capacitors by the dispersive solution. The collected inventory data of LAECs, PAECs, and PHAECs by the FU are summarized in Table 2. The details of the inventory data are available in Sheets 5–7 of Supporting Info B.
流程图或图片
  • QL21bJIXBohvCAxPv8tcCZndn9b.png Image
生命周期清单方法和分配
数据集的类型 Unit process, single operation
偏离生命周期清单方法原理/解释
与建模常数/解释的偏差
数据来源、处理和代表性
偏离数据截止和完整性原则/解释
数据选择和组合原则 三种 AEC 的材料信息和性能参数均来自被调查的制造商。此外,通过对 AEC 行业的几家工厂进行实地调研,获得了铝坯箔制造(由铝锭制成)、阳极/阴极箔制造(由铝坯箔制成)和电容器制造的原始数据。由于技术保密原因,无法直接从供应商处获得 PHAEC 阴极箔制造的 LCI 数据。因此,考虑到两者的相似性,根据 PAECs 阴极箔的涂层工艺数据调整 PHAECs 阴极铝箔的制造 LCI。在运输阶段,主要原材料从材料产地到电容器制造商的数据以及电容器制成品从制造商到客户的数据均来自制造商的供应链系统。使用阶段的能耗是根据 AEC 的物理方程和电气参数计算得出的。为确保分析的完整性,在分析和计算的基础上获得报废阶段的数据。基本数据的参考年份约为 2016 年。基本数据(即铝锭、分离纸、运输、电力和水)来自 Gabi 数据库(版本:10.6.1.35)。此外,一些背景数据,包括 3,4-乙烯二氧噻吩(EDOT)、己二酸铵、柠檬酸铵等,在 Gabi 数据库中无法获得。它们是根据 Gabi 数据库中现有原材料在材料制备过程中发生的化学反应估算出来的。用于制造 PHAECs 的分散溶液(PEDOT:PSS,1%wt)的制备过程数据是根据实验室数据按比例计算的。三种 AEC 的详细 LCI 数据和物质流的单位影响见辅助信息 B 的第 5-7 张和第 2 张。
偏离数据选择和组合原则/解释
偏离数据处理和外推原则/解释
用于此数据集的数据源
完整性
产品模型的完整性 No statement
验证
参考类型
Dependent internal review
审核人姓名和机构
数据生成
数据集生成/建模
数据输入方式
时间戳(上次保存) 2024-04-30T20:23:58+08:00
出版和所有权
UUID 50ea3706-fd23-4aa8-813f-af4c2bf0cf28
最后修订日期 2024-05-13T14:41:10.965354+08:00
数据集版本 01.00.005
永久数据集 URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=50ea3706-fd23-4aa8-813f-af4c2bf0cf28&version=01.00.000&stock=TianGong
数据集的所有者
版权
许可证类型 Free of charge for all users and uses

输入

流类型 分类 位置 平均量 计算量 最小量 最大量
Product flow
Energy carriers and technologies / Electricity 23893.56 MJ23893.56 MJ
一般性评论 Electricity grid mix (China)
Product flow
Materials production / Metals and semimetals 292.7 kg292.7 kg
一般性评论 292.7=219.8(99.99% Al ingots)+72.9(99.9% Al ingots)
Product flow Materials production / Water 70856.9 kg70856.9 kg
Product flow Materials production / Other mineralic materials 31347.7 kg31347.7 kg
Product flow
Materials production / Metals and semimetals 486.8 m3486.8 m3
一般性评论 Aluminum profile (China)
Product flow Materials production / Paper and cardboards 82.4 kg82.4 kg
Product flow
Materials production / Other materials 131.8 kg131.8 kg
一般性评论 Rubber from Gabi database ({401c53f8-0ace-410b-9cc7-9a586f8ac2e6})
Product flow
Materials production / Metals and semimetals 2.12 kg2.12 kg
一般性评论 substance flow is leads (Fe) but database from Gabi database is steel wire ({d3e4d4d7-66ee-4bea-b6eb-9704682a0b8a})
Product flow
Materials production / Metals and semimetals 15.94 m315.94 m3
一般性评论 Tab (alluminium profile (China) )
Product flow
Materials production / Plastics 4.2517 kg4.2517 kg
一般性评论 Tape(PP film ,from Gabi {7d6d2565-aeb4-4f36-a049-f715a80fe954})
Product flow
Materials production / Inorganic chemicals 60.6473 m360.6473 m3
一般性评论 H3PO4
Product flow
Materials production / Inorganic chemicals 10.7606 kg10.7606 kg
一般性评论 HBO3
Product flow
Materials production / Inorganic chemicals 38.6649 kg38.6649 kg
一般性评论 HCl (31%)
Product flow
Materials production / Inorganic chemicals 47.5771 kg47.5771 kg
一般性评论 NaOH (30%)
Product flow
Materials production / Inorganic chemicals 230.4429 kg230.4429 kg
一般性评论 H2SO4 (98%)
Product flow
Materials production / Inorganic chemicals 11.5995 kg11.5995 kg
一般性评论 HNO3 (98%)
Product flow
Materials production / Organic chemicals 7.5919 kg7.5919 kg
一般性评论 Rolling oil
Product flow
Materials production / Inorganic chemicals 20.7249 m320.7249 m3
一般性评论 Ammonium citrate
Product flow
Emissions / Inorganic covalent compounds 5.6844 kg5.6844 kg
一般性评论 Ammonium pentaborate
Product flow
Materials production / Inorganic chemicals 28.8565 m328.8565 m3
一般性评论 Ammonium adipate
Product flow
Materials production / Organic chemicals 148.5926 kg148.5926 kg
一般性评论 Electrolyte (liquid) 2
Product flow
Materials production / Inorganic chemicals 0.9473 m30.9473 m3
一般性评论 NH4H2PO4
Product flow
Materials production / Metals and semimetals 30.901 kg30.901 kg
一般性评论 Titanium coating paste
Product flow
Materials production / Organic chemicals 642.8571 kg642.8571 kg
一般性评论 PEDOT:PPS solution (1%wt)

输出

流类型 分类 位置 平均量 计算量 最小量 最大量
Product flow
Emissions / Inorganic covalent compounds 7.6267 kg7.6267 kg
一般性评论 AlPO4 (by-product)4
Waste flow
Wastes / Production residues 62925.1701 Item(s)62925.1701 Item(s)
一般性评论 Capacitors (waste)
Waste flow
Wastes / Waste water 60169.2396 m360169.2396 m3
一般性评论 Waste water
Product flow
Energy carriers and technologies / Crude oil based fuels 7.1776 kg7.1776 kg
一般性评论 Sludge
Product flow
Materials production / Metals and semimetals 20.1195 m320.1195 m3
一般性评论 Al scraps
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 2.3634 kg2.3634 kg
一般性评论 COD
Product flow
Systems / Electrics and electronics 1000000.0 Item(s)1000000.0 Item(s)
一般性评论 capacitors (product)