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Process Data set: LFP Direct physical recycling (en) en zh

Key Data Set Information
Location CN
Reference year 2018
Name
LFP Direct physical recycling
Use advice for data set Users of this dataset should apply it when assessing the environmental impact of recycling LFP batteries. It's critical to ensure that the methodology used for Life Cycle Assessment (LCA) accurately reflects the direct physical recycling process, including the appropriate allocation of impacts for the reclamation of materials and subsequent usage. Users must account for energy expenses and emissions related to the recycling process and consider the functional unit equivalent to recycling 1 kWh LFP battery, weighing 0.81kg, per 0.0157 of a waste lithium polymer battery.
Technical purpose of product or process The recycling process described is intended for use in the recovery and repurposing of components from waste lithium iron phosphate (LFP) batteries. It specifically applies to the reclamation of metal parts, plastics, and electrode materials, which includes the separation, crushing, and sorting of electrode materials, followed by the material repair and high-temperature synthesis of new electrode materials. This process ensures that nearly all components of LFP batteries are recycled, thus supporting sustainable battery manufacturing and contributing to the circular economy.
Classification
Class name : Hierarchy level
  • ILCD: End-of-life treatment / Material recycling
General comment on data set Waste lithium iron phosphate batteries are discharged and then dismantled automatically in a refined way to recover the metal components and plastic parts, etc.; the positive and negative electrodes of the battery core are separated, crushed and sorted to get copper powder, aluminum powder and positive and negative electrode material powders; then the positive electrode powder is adjusted for the composition through the method of material repair, and synthesized into a new positive electrode material at a high temperature; the negative electrode powder is repaired into a new negative electrode material and the diaphragm and electrolyte are recovered and reused, so as to achieve the recycling of the whole component of the waste lithium iron phosphate batteries.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Functional Unit Functional unit is recycling 1 kwh LFP battery
Technological representativeness
Technology description including background system Waste lithium iron phosphate batteries are discharged and then dismantled automatically in a refined way to recover the metal components and plastic parts, etc.; the positive and negative electrodes of the battery core are separated, crushed and sorted to get copper powder, aluminum powder and positive and negative electrode material powders; then the positive electrode powder is adjusted for the composition through the method of material repair, and synthesized into a new positive electrode material at a high temperature; the negative electrode powder is repaired into a new negative electrode material and the diaphragm and electrolyte are recovered and reused, so as to achieve the recycling of the whole component of the waste lithium iron phosphate batteries.
Flow diagram(s) or picture(s)
  • LjStbAtysoYXkix1j5nc3Pycn1d.png Image
LCI method and allocation
Type of data set Unit process, single operation
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles The data comes from a variety of literature and is not clear.
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-04-11T14:19:21+08:00
Publication and ownership
UUID c23ad13d-fc53-414b-bbbc-db8ac1923652
Date of last revision 2024-05-13T14:56:23.475841+08:00
Data set version 01.00.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=c23ad13d-fc53-414b-bbbc-db8ac1923652&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Energy carriers and technologies / Electricity 131.4 MJ131.4 MJ
General comment Electricity
Product flow
End-of-life treatment / Material recycling 3.6 kg3.6 kg
General comment Waste lithium iron phosphate battery
Product flow
Materials production / Inorganic chemicals 38.0 kg38.0 kg
General comment Liquid nitrogen
Product flow
Materials production / Organic chemicals 1.93 kg1.93 kg
General comment DMC solvent (dimethyl carbonate)
Product flow
Materials production / Inorganic chemicals 0.153 kg0.153 kg
General comment Lithium carbonate
Product flow
Materials production / Inorganic chemicals 1.09 kg1.09 kg
General comment Nitrogen
Product flow
Materials production / Organic chemicals 0.492 kg0.492 kg
General comment Glucose

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 2.1E-4 kg2.1E-4 kg
General comment Hydrogen fluoride
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.00651 kg0.00651 kg
General comment Dust
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.00244 kg0.00244 kg
General comment Volatile organic compounds
Product flow
Materials production / Inorganic chemicals 1.05 kg1.05 kg
General comment Graphite
Product flow
Materials production / Metals and semimetals 0.526 kg0.526 kg
General comment Aluminum foil
Product flow
Materials production / Metals and semimetals 0.842 kg0.842 kg
General comment Copper Foil
Product flow
Materials production / Other materials 0.452 kg0.452 kg
General comment Battery Separator
Product flow
Wastes / Production residues 0.111 kg0.111 kg
General comment Plastic parts
Product flow
Materials production / Metals and semimetals 0.0175 Item(s)0.0175 Item(s)
General comment Aluminum shell (unit: pcs)
Product flow
Materials production / Other materials 1.04 kg1.04 kg
General comment Electrolyte
Product flow
Materials production / Other materials 2.32 kg2.32 kg
General comment Anode material